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#1
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If the pump is too big that would mean his problem is that the return chamber level is dropping but the water in his first chamber must be rising b/c the spacing between the baffles is too small
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#2
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I'm guessing it's more related to volume but it's hard to tell with what was given.
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#4
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i use one and ahalf pipe from my tank to the sump .the ball valve is on this .its 1 inch pipe from return pump up to tank and theres no valve on it .the baffles are one and a quarter inches apart
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