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Old 11-16-2006, 01:55 AM
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Default Electrical issues

Along the way, I became experienced in electrical work. I brought 4 x 15amp circuits directly from the main breaker and run throughout the area behind/under the tank.

Two of the circuits are dedicated to lighting. The other two are fairly distributed along the walls for accessory pumps, computers, solenoids...

In all, I wired up over 30 duplex receptacles and one light with switch. All four circuits are GFI protected.

When I was all done, I had an electrician come in and verify that I was safe. The electrician did the final connection to the breaker box.


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Old 11-16-2006, 02:01 AM
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Default Plumbing - closed Loops

Done with being an electrician...I became a plumber! I now consider myself to be quite accomplished at PVC plumbing. Many thanks to the guys at Corix Water Products. I became quite a regular there!

Here's a shot of the two closed loops. (Left and Right) Each consists of a Dart pump connected to an OM-4 way. The outlets from the 4-way deliver water back to the tank in such a way that the water will be "rolled" from the bottom/back across the bottom...up the front glass, then across the top toward the overflows.

I'm very happy with the OM-4 ways. They are completely silent, very well built and Paul is very helpful on the phone. Even though the two loops are almost identical, I experienced some water hammer in the right loop. A quick mod provided by Paul cleared it up easily.

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Old 11-16-2006, 02:08 AM
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Default Plumbing - Return system

I've put considerable effort into designing the overflow system to be quiet.

Suffice to say that water falls through two back overflows. Each overflow has 2 x 1.5" outlets. In each overflow box, one of the outlets is choked back by a gate valve. This turns that outlet into a silent siphon. The other outlet has a durso standpipe, but this outlet is only collecting water that just couldn't go down the primary silent siphon outlet.

Emergency situation water testing confirms that even if one outlet is completely blocked, the other outlet(s) can handle the entire flow.

That's a G6 skimmer sitting in it's approximate final position.

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Old 11-16-2006, 02:11 AM
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Default Details, details

With the tank in place, I've started working on the overhead walls and doors. This was a lot more complex than I thought at first. I wanted to maintain the clean look of an "in-wall" system, but also wanted front access.

I've decided to build the walls and doors out of plywood. At this point, the doors/walls have been tested, but are not yet installed as I need to finish them up before I hang them. I also need to devise some sort of prop to hold the doors up so that they don't crash down on my head.

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Old 11-16-2006, 02:14 AM
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Default Water testing

There's tap water in tank. I've been testing the function of my closed loops and chasing leaks. So far, so good. It seems that I will have to make some modification to my gate valves on the overflows....but that's minor.

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Old 11-16-2006, 02:28 AM
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Looks great so far. Can't wait to see the final product.
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Old 11-16-2006, 02:44 AM
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EXTREMLY well done ! can't wait to see more....
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Old 11-16-2006, 02:09 AM
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lovin' it! looking forward to see how the whole project pans out, keep up the nice work and keep us informed!
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Old 11-16-2006, 02:13 AM
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Wowo this looks good!taggin along.
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Old 10-19-2007, 05:40 AM
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nice job i pipefit golf courses for a living and i think you beat me. looking forward to seeing the finished product. Kris
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