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#1
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you could use soft tubing for the inner tube, solving the problem of fitting in the 90.
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Starting fresh ... 90 gal, 40gal sump, sundial T5HO x 4, 2 x koralia 2's, ASM G1X skimmer
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#2
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Why wouldnt you just drill the two holes if you are still in the concept phase...make for a breeze plumbing it...might not be as cool, but much easier...
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#3
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Check out Herbie style drains. If you're going to restrict flow with a gate valve, you're best off using a second "safety" drain like the Herbie's do. Interesting idea, but my first concern would be how quickly that would likely plug up, and as Stir Crazy stated, it's a definate likelihood.
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