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 Here is a photo of the plumbing on my new tank  
and here is the foam wall after sculpting around the overflows and all 16 return holes.  I used about 5lbs of dried LR in the wall for a more natural look as well as some ledges to place frags on.  The foam is coated with 5 coats of marine enamel and everything was allowed to cure for a week.  Here is the finished wall. 
[/img]http://www.canreef.com/photopost/data/508/1107foamrockwall-med.jpg?7505[/IMG] 
It's hard to see the detail, but the depth of the foam varies between 1/2" and 4".  Here is a pic of the tank with the LR and corals in it.
  
I kept all the coraline shavings from the old tank (new sump) and spread onto the foam wall.  Should be saturated in a few months.  [/img]
				__________________90gal Starfire mixed reef, 400W MH (Giesemann 13K megachrome/Icecap E-ballast), (2) 54W T5 Giesemann true actinic, 45gal sump (65W 50/50 PC), ASM G-3 Skimmer, Mak 4 return, Sequence Dart closed loop, foam backdrop, 120 lbs LR, 2" sandbed, & 1 dillhole running the show.
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