Thanks for all the pointers guys! I was using rosin core solder and did pre-tin all of the terminals on the LED pcb's but I didn't pre-tin the tips of the wire. I'm going out to pick up a better soldering iron and some thinner wire here tonight so I'll let you know how i make out.
I've done a few small soldering jobs in the past (LED moonlights) and have never had any issues but I guess there is a first for everything...
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