Enlarging bulkhead hole
 

Can you enlarge a 1 1/8th drilled hole to 1 3/4, so they can take a 1in bulkheads?

I cant even get a 3/4in bulkhead in there, as I planned on. Even that takes a 1 1/2 in or 1 7/16in. hole. Only other option is to go with 1/2in and then enlarge stacks to 1in. but still a 1/2 in drain. I would then have two 1/2in drains and a 1in main drain for my bean

It can be done by drilling another hole around it but unlikely anyone would attempt it. Better just to work with what you have, I'd use the two 1/2" lines for the primary and secondary and the 1" as the back up. I'd also up the line size before and after the bulkhead to 1" like you mentioned, 1/2" bulkhead with 1" line will flow a decent amount, much more than 1/2" line throughout and not much less than a full 1".

Definitely risky to drill around it. I would do it if it was a brand new bit, and I'd be the most patient man on the planet … but still no guarantee's

Can you fit any sort of plug into it? I have a tank that was drilled once and I didn't need to use a sump anymore, so I inserted plugs into the threaded bulkheads with teflon tape so that I could just use it as a regular tank.

If this is an option, I'd consider plugging those off and drilling new holes where you want them. Not ideal, but probably less risk of crackle/breakage going that way. Assuming the original bulkheads don't leak I suppose.

hole
 

make yourself a jig for the new hole so your drill doesn't move around using 1/4 " plywood.be patient and go slowly.

Thanks for the great advice guys. I decided that if I need a new bit anyways, to order a 1.75 bit for a new 1in. bulkhead in the back. I also ordered a pair of 1/2 in. bulkheads for the two bottom holes. One will be brought up to a 1 in. stack and drain line as per Steves suggestion. The other to 3/4 in. for my return line.

Sounds good, as long as the second hole drilling goes good. At least this time I will be using a new bit.

Just go to princess auto they drill fine and go with the plywood jig like mono us said go slow and don't use a lot of pressure it will drill fine

Thanks. I was thinking, since getting the right bit, instead of drilling new hole in the back I may just try widen the smaller ones, with the wooden jig idea.



BUT


what if bottom is tempered.......:faint:

+1 on the wooden jig, i made mine out of a 2x4 with a "water inlet" on the top of the hole and "water outlet on the bottom of the hole using a file. You have 5/16" to work with per side which should be plently as long as you go slow and keep the drill as straight as possible clearing the glass "dust" from time to time.

Lots of info on the net on how to test for tempered glass, I thought it had to do with looking at the glass with polarized sunglasses with a smartphone screen illuminated on the other side. I personally wouldnt touch tempered glass.

Does it already have holes in the bottom ? It's probably not tempered if it does but this is just a guess

Yes it does and you,re most likely correct. I have read where they drill the glass first then temper it however. :lol: Now that would be my luck.