new DIY downflow calcium reactor

[Chin_Lee]

So I finally got around to making a new reactor. I planned the design based on several other models sold in retail stores.

The unit`s pump is a sedra 5000 and its a downflow unit. I chose downflow because I didn`t like the air bubbles being trapped in the media as it did with my previous upflow model. In hindsight, currently bubbles are still trapped with the downflow so it didn`t really matter which way the flow goes.

One pet peeve of mine with my previous reactor is having to change the media. So I copied Spazz`s (on RC) idea and made a removable media chamber. Also included an inline drain valve on the upflow to drain the chamber when I need to change the media. The removable chamber is 22 inches high which allows two containers of ARM media to fit inside. As you can see I`ve put in an older ARM coarse on top and newer ARM coarse on the bottom hence the difference in media`s appearance. The total height of the reactor is about 27 inches high.

Other ideas I incorporated:
- I used a heat gun to create a dome on the top lid for the recircuation line and to prevent C02 pooling at the top.
- in-line probe holder to monitor the pH level inside the reactor

http://i123.photobucket.com/albums/o309/chin_lee/IMG_2817.jpg Front Profile

http://i123.photobucket.com/albums/o309/chin_lee/IMG_2816.jpg Side Profile

http://i123.photobucket.com/albums/o309/chin_lee/IMG_2820.jpg Removable chamber bolted to the lower chamber

http://i123.photobucket.com/albums/o309/chin_lee/IMG_2818.jpg Domed top to help with C02 recirculation line.
http://i123.photobucket.com/albums/o309/chin_lee/IMG_2819.jpg pH probe holder and in-line drain valve

[mark]

nice.

like the dome, can you give some more on making it?

[SeaHorse_Fanatic]

Beautiful work Chin.

[Delphinus]

Neat. Where's the probe holder? (Sorry if I'm just daft - but I don't see it?) What did you use for a probe holder?

How does the media chamber thing work? Is it basically some 5.5" tubing inside some 6" or something like that?

[Chin_Lee]

Mark
I bolted the lid onto a flange so the holes are all aligned. Then I used a heat gun to heat both sides until slightly soft and then pushed it down on a piece of 2 inch coupling through the flange.

Tony
The probe holder is sticking out through the side of the upflow tubing. I put it there so its out of the way where I won`t need access to the reactor. I used a half inch gland nut that had a male NPT which screwed into a FPT fitting.

The bottom of the media chamber is an acrylic doughnut that has a 2-3 inch hole in the middle and this ring is glued into place. I cut eggcrate to fit on top of the doughnut, then two layers of enkamat, and another doughnut to squish the enkamat down. When I want to remove the chamber, I drain water until its below the flange, unscrew the nylon bolts, and unscrew the top union.

[fkshiu]

Very nice, Chin. Very nice indeed.

[kari]

Cool domed top.
What kind of bit did you use to drill thru the tube side wall?

[untamed]

Nice work. Are you going to be able to pull that probe out easily for recalibration?

[Doug]

:mrgreen: Great looking work Chin. I dont know how you guys do that. :smile:

[Tom R]

Now that is a Calcium Reactor.

Great job Chin.

As per the show Tool Time:

It is the Binford 8000 double capacity powered by a Sedra 5000.

Ar Ar Ar Ar

Tom R

[Chin_Lee]

Cool domed top.
What kind of bit did you use to drill thru the tube side wall?

Kari - i traced out the OD of the 3/4" pipe then drilled and dremel grind until the pipe can fit through snugly. I then grinded down the union and coupling fittings to contour of the OD and ID curve of the tubing.

Nice work. Are you going to be able to pull that probe out easily for recalibration?

I'll recalibrate every time I change the media and I'll just unscrew the gland nut with the probe as a whole and then screw it back in. I used gas teflon tape on the threads so its easy to remove.

[Jason McK]

Sweet Chin. Really like the design. So when you say you have a removable media chamber that is the screws on the bottom and the screws on the top then you can pull just the chamber away from the pump and PVC? That is sweet.
SO what's your retail price and are you taking orders ;)

J